Luton Council trials innovative rapid pothole repair machine

Crews have been using a specialist spray injection patching machine, also known as a ‘jet patcher’, over the last month to supplement existing repair operations.

The machine uses a high-pressure hose to clean, prepare and fill potholes in a single operation, with each repair taking just minutes and being ready for traffic almost immediately.

Unlike traditional methods, the process does not require excavation or road closures and is far lower in carbon emissions – at a fraction of the cost.

The trial is supplementing record investment by the council to improve the condition of roads across the borough. This financial year the council will be spending £7.2 million resurfacing roads and repairing carriageway defects.

Councillor Javed Hussain, portfolio holder for Highways, said: “Potholes are frustrating for us all and the situation in Luton reflects a national picture, with many councils dealing with the impact of an extremely wet winter on their road networks.

“In the first three months of 2026 we received 801 reports of potholes. This compares to 1,017 reports for the whole of 2025 – which highlights the scale of the problem.

“Our teams are working hard to respond to this volume – including carrying out emergency repairs where needed. This jet patcher trial has also given us the opportunity to test innovative technology, which could lead to a longer-term role in maintaining our road network.”

The trial was delivered in partnership with the council’s highways contractor, VolkerHighways, and specialist provider Velocity.

Jerry Part, Operations Director at VolkerHighways, said: “The jet patcher provides a fast and efficient solution to the widespread pothole challenges affecting the UK’s highway network.

“Thanks to our collaborative partnership with Luton Council, we’re able to trial, adopt and apply best practice techniques across a range of road repair methods, helping us deliver cost effective improvements for our communities.”

Residents are encouraged to report potholes via the council’s website. If a pothole is particularly deep or poses an immediate risk, residents can call 01582 501333 or email highways@luton.gov.uk for same-day assessment.